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Plating booth

Plating booth

A six by four (feet) plastic greenhouse was used as a plating booth. This ensured all chemicals and processes could be carried out in a safe and 'sealed' area. An extractor fan and length of ducting was used to remove any fumes

Replica chrome setup

Replica chrome setup

This is is Nickel based plating process In this case I am plating the dynamo casing (see video below). Different shaped containers can be used for long narrow items such as the fluted tank emblems

This is the dynamo casing before plating

And here it is after

And here it is after

These are the fluted tank emblems as taken of the bike

The top emblem had been cleaned back to,what appeared to be the origional brass base metal. I was then polished, cooper plated, polished again and then chrome plated. The bottom one showsthe copper plating stage

Headlamp rim, kickstart and gear lever following the polish, copper plate and chrome plate process. The replica chrome has a slight brown tinge...because it is in fact Nickel . The fork seal holder in the centre is ''proper' chrome for comparrison

Other items which I chrome plated

And these are zinc plated parts. These can be left dull, much like a cadmium finish, or polished to an almost chrome like finish

The 'home plating' kit for Replica Chrome, Zinc and copper plating came from Gaestros plating.   The quality you get is dependent on how well you polish the item before plating. I used a combination of wet and dry paper, emery clotch and then a polishing kit, bought from Ebay, that uses a bench grinder to spin the mops. Takes a lot of time but the results can be impressive. It is great to be able to salvage a lot of the engine studs and other fastners. Regarding nuts and bolts it does not make sense to spend hours plating them. I bought from the internet, in particular Nookys Nuts. I generally used zinc plated, stainless would have been nice and I can always replace with stainless if I get the urge.

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